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• | Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure. |
• | Review Strategy Based Diagnosis for an overview of the diagnostic approach. |
• | Diagnostic Procedure Instructions provides an overview of each diagnostic category. |
The battery energy control module will diagnose its own systems and determine when a fault condition is present. Diagnostics and system status is communicated from the battery energy control module to the hybrid powertrain control module 2 through serial data. The hybrid powertrain control module 2 is the host controller for diagnostic trouble code (DTC) information. The battery energy control module monitors the hybrid/EV battery voltage at the battery side of the high-voltage main contactors.
• | The battery energy control module is awake and communicating. |
• | The system voltage is 9 V. |
• | None of the following DTCs are set; P0ABC, P0ABD, P1A07, P0AF8, P0ABB, P0B3D, P0B42, P0B47, P0B4C, P0B51, P0B56, P0B5B, P0B60, P0B65, P0B6A, P0B6F, P0B74, P0B79, P0B7E, P0B83, P0B88, P0B8D, P0B92, P0B97, P0B9C, P0BA1, P0BA6, P0BAB, P0BB0, P0BB5, P0BBA, P1B17, P1B1A, P1B1D, P1B20, P1B23, P1B26, P1B46, P1B49, P1B4C, P1B4F, P1B52, P1B55, P1B58, P1B5B, P1B5E, P1B61, P1B64, P1B67, P1B6A, P1B6D, P1B70, P1B73, P1B76, P1B79, P1B7C, P1B7F, P1B82, P1B85, P1B88, P1B8B, P1B8E, P1B91, P1B94, P1B97, P1B9A, P1B9D, P1BA0, P1BA3, P1BA6, P1BA9, P1BAC, P1BAF, P1BB2, P1BB5, P1BB8, P1BBB, P1BBE, P1BC1, P1BC4, P1BC7, P1BCA, P1BCD, P1BD0, P1BD3, P1BD6, P1BD9, P1BDC, P1BDF, P1BE2, P1BE5, P1BE8, P1BEB, P1BEE, P1BF1, P1BF4, P1BF7, P1BFA, P1BFD, P1E02, P1E05, P0B3E, P0B43, P0B48, P0B4D, P0B52, P0B57, P0B5C, P0B61, P0B66, P0B6B, P0B70, P0B75, P0B7A, P0B7F, P0B84, P0B89, P0B8E, P0B93, P0B98, P0B9D, P0BA2, P0BA7, P0BAC, P0BB1, P0BB6, P0BBB, P1B18, P1B1B, P1B1E, P1B21, P1B24, P1B27, P1B47, P1B4A, P1B4D, P1B50, P1B53, P1B56, P1B59, P1B5C, P1B5F, P1B62, P1B65, P1B68, P1B6B, P1B6E, P1B71, P1B74, P1B77, P1B7A, P1B7D, P1B80, P1B83, P1B86, P1B89, P1B8C, P1B8F, P1B92, P1B95, P1B98, P1B9B, P1B9E, P1BA1, P1BA4, P1BA7, P1BAA, P1BAD, P1BB0, P1BB3, P1BB6, P1BB9, P1BBC, P1BBF, P1BC2, P1BC5, P1BC8, P1BCB, P1BCE, P1BD1, P1BD4, P1BD7, P1BDA, P1BDD, P1BE0, P1BE3, P1BE6, P1BE9, P1BEC, P1BEF, P1BF2, P1BF5, P1BF8, P1BFB, P1BFE, P1E03, P1E06, P1E90, P1E8F, P1E91, P1E8E, P1E93, P1E96, P1E95, P1E97, P1E94, P1E99, P1E9C, P1E9B, P1E9D, P1E9A, P1E9F, P1EA2, P1EA1, P1EA3, P1EA0, P1EA5, P1EB1, P1EB5, P0B3B, P0B40, P0B45, P0B4A, P0B4F, P0B54, P0B59, P0B5E, P0B63, P0B68, P0B6D, P0B77, P0B7C, P0B81, P0B86, P0B8B, P0B95, P0B9A, P0B9F, P0BA4, P0BA9, P0BAE, P0BB3, P0BB8, P1B28, P1B29, P1B2A, P1B2B, P1B2C, P1B2D, P1E4C, P1E4D, P1E4E, P1E4F, P1E50, P1E51, P1E52, P1E53, P1E54, P1E56, P1E57, P1E58, P1E59, P1E5A, P1E5B, P1E5C, P1E5D, P1E5E, P1E5F, P1E60, P1E61, P1E62, P1E63, P1E64, P1E65, P1E66, P1E67, P1E68, P1E69, P1E6A, P1E6B, P1E6C, P1E6E, P1E6F, P1E70, P1E71, P1E72, P1E73, P1E74, P1E75, P1E76, P1E77, P1E78, P1E79, P1E7A, P1E7B, P1E7C, P1E7D, P1E7E, P1E7F, P1E80, P1E81, P1E82, P1E83, P1E84, P1E86, P1E87, P1E88, P1E89, P1E8A, P0B3C, P0B41, P0B46, P0B4B, P0B50, P0B55, P0B5A, P0B5F, P0B64, P0B69, P0B6E, P0B73, P0B78, P0B7D, P0B82, P0B87, P0B8C, P0B91, P0B96, P0B9B, P0BA0, P0BA5, P0BAA, P0BAF, P0BB4, P0BB9, P1B16, P1B19, P1B1C, P1B1F, P1B22, P1B25, P1B45, P1B48, P1B4B, P1B4E, P1B51, P1B54, P1B57, P1B5A, P1B5D, P1B60, P1B63, P1B66, P1B69, P1B6C, P1B6F, P1B72, P1B75, P1B78, P1B7B, P1B7E, P1B81, P1B84, P1B87, P1B8A, P1B8D, P1B90, P1B93, P1B96, P1B99, P1B9C, P1B9F, P1BA2, P1BA5, P1BA8, P1BAB, P1BAE, P1BB1, P1BB4, P1BB7, P1BBA, P1BBD, P1BC0, P1BC3, P1BC6, P1BC9, P1BCC, P1BCF, P1BD2, P1BD5, P1BD8, P1BDB, P1BDE, P1BE1, P1BE4, P1BE7, P1BEA, P1BED, P1BF0, P1BF3, P1BF6, P1BF9, P1BFC, P1E01 and P1E04 |
The Hybrid Battery Pack Voltage is less than 205 V.
OR
The Minimum Hybrid Battery Cell Group Voltage in the hybrid battery is less than 2.05 V.
The Hybrid Battery Pack Voltage is greater than 419 V.
OR
The Maximum Hybrid Battery Cell Group Voltage in the hybrid battery is greater than 4.4 V.
• | DTCs P0AFA and P0AFB are type A DTCs. |
• | If any of these DTCs are set, the vehicle will operate in a reduced power mode and charge sustaining mode. |
• | Once Vehicle Power has been turned OFF all of the contactors will be prevented from closing. |
• | DTCs P0AFA and P0AFB are type A DTCs. |
• | The Clear Secured High-Voltage DTCs reset function must be performed with a scan tool before clear codes. |
Hybrid Energy Storage Schematics
Drive Motor Battery System Description
Powertrain Diagnostic Trouble Code (DTC) Type Definitions
Control Module References for scan tool information
• | EL-48571-25 High-Voltage Battery Pin Out Box |
• | EL-48900 HEV Safety Kit |
For equivalent regional tools, refer to Special Tools .
⇒ | If any of the DTCs are set, refer to Diagnostic Trouble Code (DTC) List - Vehicle . |
Danger: High voltage enabling and disabling shall be only performed by High Voltage Qualified Technicians. The procedures for high-voltage enabling/disabling can be found in the service instructions and must be strictly followed at all times. The usage of the Protocol High Voltage Disabling/Enabling is mandatory. The High-Voltage Qualified Technician is responsible for the adherence to the manufacturer's service instructions as well as current national legal regulations.
Failure to follow the procedures exactly as written may result in serious injury or death. Questions regarding training can be answered by your national training centre.Danger: Any hybrid/EV battery pack replacement shall be performed by High-Voltage Qualified Technicians only. The replacement procedure can be found in the service instruction and must be strictly followed at all times. The High-Voltage Qualified Technician is responsible for adherence to the manufacturer's service instructions as well as current national legal regulations. If the hybrid/EV battery pack needs to be replaced contact the Technical Assistance Centre for further instructions prior to removal of the battery pack.
⇒ | If any other DTCs are set, refer to Diagnostic Trouble Code (DTC) List - Vehicle . |
Perform the Diagnostic Repair Verification after completing the repair.
• | Control Module References for battery energy control module and hybrid interface control battery module 1-4 replacement, programming and set-up for the hybrid/EV battery pack replacement. |
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