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| Table 1: | High-Voltage System Enabling Protocol |
| Table 2: | Checklist Ampera/Volt Europe |
EL-48900 HEV Safety Kit
EL-50554-1 14 V Power Inverter Assurance Harness
EL-50554-2 Charger Assurance Harness
EL-50774 Low/High-Resistance Meter
For equivalent regional tools, refer to Special Tools .
Danger: High voltage enabling and disabling shall be only performed by High Voltage Qualified Technicians. The procedures for high-voltage enabling/disabling can be found in the service instructions and must be strictly followed at all times. The usage of the Protocol High Voltage Disabling/Enabling is mandatory. The High-Voltage Qualified Technician is responsible for the adherence to the manufacturer's service instructions as well as current national legal regulations.
Failure to follow the procedures exactly as written may result in serious injury or death. Questions regarding training can be answered by your national training centre.Danger: Follow the safety regulations for hybrid/electric vehicles. The High-Voltage Qualified Technician is responsible for the adherence to the manufacturer's service instructions as well as current national legal regulations. Failure to follow the regulations exactly as written may result in serious injury or death.
Danger: Any hybrid/EV battery pack replacement shall be performed by High-Voltage Qualified Technicians only. The replacement procedure can be found in the service instruction and must be strictly followed at all times. The High-Voltage Qualified Technician is responsible for adherence to the manufacturer's service instructions as well as current national legal regulations. If the hybrid/EV battery pack needs to be replaced contact the Technical Assistance Centre for further instructions prior to removal of the battery pack.
Note: Print this form. Perform the High-Voltage Enabling procedures listed. Check off the individual steps as they are completed.
Note: A suitable hoist to safely lift the vehicle up is required to perform the enabling procedure.
Review the high-voltage safety information prior to performing the High-Voltage Enabling procedure. Refer to High Voltage Safety .
Name of certified person performing the high-voltage procedure: |
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VIN |
| Licence Plate |
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| Procedure Description | Step Completed | |||||||||
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1 | Replace the GREEN HIGH VOLTAGE ENABLED with the RED HIGH VOLTAGE DISABLED sign. | O | |||||||||
2 | Ensure the area around the vehicle is restricted and marked as such via warning cones, cordon tape or chain. Ensure all personnel not tasked with enabling the High-Voltage System have cleared the area. | O | |||||||||
3 | Ensure that the keys and the S15 Hybrid/EV Battery Pack High Voltage Manual Disconnect Lever are securely stored outside the vehicle. | O | |||||||||
4 | Disconnect and remove any 12 V battery chargers and cables, if connected. | O | |||||||||
5 | Ensure that the 12 V battery is disconnected and the pole is covered to prevent uncontrolled reconnection with the battery cable. | O | |||||||||
6 | Secure the vehicle from rolling, set transmission selector to park (P) position. | O | |||||||||
7 | Verify if, and which repairs, were performed on the vehicle related to the High-Voltage System and that they are properly documented in the relevant work order file. | O | |||||||||
8 |
Note: Always tighten the high-voltage fasteners to the specified torque. Insufficient or excessive torque will cause malfunctions or damage. After finishing work on the high-voltage systems and before reinstalling the high-voltage manual disconnect lever, inspect for the following:
| O | |||||||||
| Test Performed | ||||||||||
9 | If any high-voltage components or wiring had been removed, an electrical test of the earth connections must be performed with the EL-50774 and the 4-wire test leads. Refer to Earth Connection Resistance Test. | Yes O | No O | ||||||||
10 | Install the S15 hybrid/EV battery pack high-voltage manual disconnect lever (1). | O | |||||||||
11 | Connect the 12 V battery. Refer to Battery Negative Cable Disconnection and Connection . | O | |||||||||
12 | With the bonnet open, start the engine, then Vehicle OFF. | O | |||||||||
13 | Vehicle in Service Mode, perform the driver's window express learn and clear all DTC Information with a scan tool. Refer to Window Motor Programming - Express Function . | O | |||||||||
14 | Vehicle OFF and all vehicle systems OFF. It may take up to 2 minutes for all vehicle systems to power down. | O | |||||||||
15 | Vehicle in Service Mode, verify with a scan tool no DTCs are set.
| O | |||||||||
16 | Start and idle the engine for 2 minutes. | O | |||||||||
17 | Vehicle OFF and wait 5 minutes. | O | |||||||||
18 | Vehicle in Service Mode, verify with the scan tool the T6 traction power inverter module and K114B hybrid/EV powertrain control module 2 DTC Information that the following DTCs have Ran Since Code Clear and have not set:
| O | |||||||||
19 |
Note: Ensure this protocol is kept with the vehicle's records after all test steps and repairs have been completed. Sign, date and time this protocol. Replace red HIGH VOLTAGE ENABLED with GREEN HIGH VOLTAGE DISABLED sign. | O | |||||||||
Date: |
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Time: |
| Signature |
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LEAVE THE COMPLETELY FILLED OUT PROTOCOL CLEARLY VISIBLE INSIDE THE VEHICLE.
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