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DTC P0AA6, P1AE6 or P1F0E

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    • Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptors

DTC P0AA6: Hybrid/EV Battery Voltage System Isolation Lost

DTC P1AE6: Battery Energy Control Module Hybrid/EV Battery Voltage Isolation Sensor Circuit

DTC P1F0E: Battery Charging Voltage System Isolation Lost

Circuit/System Description

The vehicle is equipped with a high-voltage isolation monitor feature. The purpose of the battery energy control module high-voltage isolation monitor circuit is to test the resistance between the high- voltage positive and negative direct current (DC) bus and chassis earth. The battery energy control module isolation monitoring system measures the resistance between the high-voltage system and chassis earth in the following way. The battery energy control module places an AC signal on the high-voltage system and monitors its amplitude. A reduced amplitude return signal indicates a loss of resistance to chassis earth. This isolation monitor method is sometimes referred to as the active isolation monitor. The hpcm2 requests the BECM to perform this test. Measurement values are reported to the hpcm2 , which makes the determination of an isolation fault.

The isolation check for P0AA6 Hybrid Battery Voltage System Isolation Lost runs when all the contactors (main positive, main negative contactor, multi-purpose contactor, charger positive contactor and charger negative contactor) are open. This check monitors isolation in the drive motor battery system. This check runs only once during the time that the hpcm2 is awake and runs after the contactors have been open for 10 seconds. This monitor typically runs when the vehicle is turned off after a drive. It could also run when the vehicle is first started, if there is a long enough period between the hpcm2 waking up and the main contactors closing.

The isolation check for P1F0E Battery Charging Voltage System Isolation Lost runs when the main contactors and the multi-purpose contactor are open and the charger contactors are closed. This check monitors for isolation in the charger system along with the drive motor battery system. This check runs once during the time that the hpcm2 is awake and requires that the contactors main and multi-purpose contactors be open and the charger contactors be closed for 10 seconds.

The battery energy control module runs an internal self check of this sensor circuit. When this test fails, DTC P1AE6 will be set.

Conditions for Running the DTC

P0AA6

    • The hybrid powertrain control module 2 and battery energy control module are awake and communicating
    • All the contactors (main positive, main negative contactor, multi-purpose contactor, charger positive contactor and charger negative contactor) transition to open for 10 seconds.

P1AE6

    • The 12 V battery voltage is greater than 11 V.
    • The hybrid powertrain control module 2 and battery energy control module are awake and communicating.
    • The hybrid powertrain control module 2 has requested the battery energy control module to run the isolation test.
    • The main contactors are open.
    • DTC U185B is not set.

P1F0E

    • The hybrid powertrain control module 2 and battery energy control module are awake and communicating
    • The vehicle is in Charge Mode Only for 10 seconds. Heating or cooling modes are not active.

Conditions for Setting the DTC

P0AA6

    • The battery energy control module has detected active isolation resistance is less than 325k Ω.
    • 5 Vehicle ON and Vehicle OFF cycles have occurred.

P1AE6

The battery energy control module has detected no return AC signal, thus indicating a fault with the active isolation sensing circuits.

P1F0E

    • During charge mode the battery energy control module has detected active isolation resistance of less than 325k Ω after 10 seconds.
    • 5 Vehicle ON and Vehicle OFF cycles have occurred.

Action Taken When the DTC Sets

DTCs P0AA6, P1AE6 and P1F0E are Type A DTCs.

Conditions for Clearing the DTC

    • DTCs P0AA6, P1AE6 and P1F0E are Type A DTCs.
    • P0AA6 and P1F0E require one Vehicle ON and Vehicle OFF cycle
    • P0AA6 and P1F0E require a minimum resistance of 400K Ω.

Diagnostic Aids

    • A single high-voltage contactor stuck closed can set this DTC.
    • An open charger fuse may cause a P1AE6 or P1F0E.
    • Condensation or water intrusion into the hybrid/EV battery pack may cause P0AA6, P1AE6 or P1F0E to set.
    • Low or no coolant in the hybrid/EV battery cooling system may cause P0AA6, P1AE6 or P1F0E to set.

Reference Information

Schematic Reference

Hybrid Energy Storage Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

Drive Motor Battery System Description

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

Control Module References for scan tool information

Special Tools

EL-48900 HEV Safety Kit

For equivalent regional tools, refer to Special Tools .

Circuit/System Verification

  1. Verify that the vehicle hybrid/EV battery cooling system is full.
  2. If the hybrid/EV battery cooling system is low, refer to Hybrid/EV Battery Cooling Diagnostic .
  3. Observe the scan tool hybrid powertrain control module 2, Isolation Test Resistance parameter. The reading should display greater than 500k Ω.

Circuit/System Testing

Danger: High voltage enabling and disabling shall be only performed by High Voltage Qualified Technicians. The procedures for high-voltage enabling/disabling can be found in the service instructions and must be strictly followed at all times. The usage of the Protocol High Voltage Disabling/Enabling is mandatory. The High-Voltage Qualified Technician is responsible for the adherence to the manufacturer's service instructions as well as current national legal regulations.

Failure to follow the procedures exactly as written may result in serious injury or death.

Questions regarding training can be answered by your national training centre.

Danger: Any hybrid/EV battery pack replacement shall be performed by High-Voltage Qualified Technicians only. The replacement procedure can be found in the service instruction and must be strictly followed at all times. The High-Voltage Qualified Technician is responsible for adherence to the manufacturer's service instructions as well as current national legal regulations. If the hybrid/EV battery pack needs to be replaced contact the Technical Assistance Centre for further instructions prior to removal of the battery pack.

  1. Vehicle OFF, disable the high voltage at the A4 hybrid/EV battery pack. Refer to High Voltage Disabling .
  2. Connect the 12 V battery.
  3. Vehicle in Service Mode, verify that DTC P0A7E, P0AA1, P0AD9, P0ADD, P0AE2, P0AE4, P0C32, P0D0A, P0D11, P1EBC-P1EBF, P1EC0 or P1EC3-P1EC5 is not set.
  4. If any DTC is set, refer to Diagnostic Trouble Code (DTC) List - Vehicle .
  5. Vehicle OFF, disconnect the 12 V battery.
  6. Note: The following continuity tests must be performed using an Insulation Multimeter. Select the Isolation test setting, then select the 500 V range.

  7. With the Insulation Multimeter, set on the Isolation test setting, test for greater than 400k Ω between the A28 hybrid battery contactor assembly harness connector terminals listed below and chassis earth:
  8. • Battery charger negative harness side terminal B X5
    • Battery charger positive harness side terminal A X5
    If less than the specified range, disconnect the X4 connector at the T18 battery charger. Test for greater than 400k Ω between the circuit terminals and chassis earth. If the test result is greater than the specified value, replace the T18 battery charger. If the test result is less than the specified range, replace the 300 V DC cables and test or replace the charger fuse.
  9. Remove the fuse cover and battery protector (Insulator). Refer to Battery Charger and 14 V Power Module Maxi 20 A Fuse Replacement .
  10. With the Insulation Multimeter, set on Ohm setting, test for less than 1 Ω across the battery charger fuse.
  11. If greater than the specified range, replace the battery charger fuse.
  12. If all the circuit tests normal, replace the A4 hybrid/EV battery pack.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the repair.

    •  Battery Charger and 14 V Power Module Maxi 20 A Fuse Replacement
    •  300 Volt Battery Positive and Negative Cable Replacement : Drive Motor Battery-to-APM Module → Drive Motor Battery-to-Charger → Inverter-to-Compressor/Heater Module → Drive Motor Battery-to-Inverter
    •  Drive Motor Battery Replacement and Shipping Preparation
    • Control Module References for battery energy control module replacement, programming and set-up for the hybrid/EV battery pack replacement.
   


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