Cause
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DEFINITION: The clutch pedal requires high effort to operate. Review the Symptoms - Clutch and perform the necessary inspections.
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Incorrect hydraulic fluid.
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- Inspect for the correct fluid in the master cylinder. Refer to Hydraulic Clutch System Bleeding .
- If mineral oil is found, replace the clutch master cylinder, the clutch actuator cylinder, and flush the hydraulic system and fill with the correct fluid. Refer to
Clutch Master Cylinder Replacement : Right Hand Drive → Left Hand Drive and Hydraulic Clutch System Bleeding .
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Contaminated hydraulic fluid.
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- Inspect the hydraulic fluid for water.
- Inspect the hydraulic fluid for dirt or debris.
- Inspect the clutch hydraulic fluid for contamination of mineral oil. If contaminated, replace the clutch master cylinder and the clutch actuator cylinder. Refer to
Clutch Master Cylinder Replacement : Right Hand Drive → Left Hand Drive .
- Flush the hydraulic system and fill with the correct fluid. Refer to Hydraulic Clutch System Bleeding .
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Clutch pedal binding.
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- Inspect the pedal for binding.
- Replace the pedal. Refer to Brake, Accelerator, and Clutch Pedal Replacement .
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Clutch pedal spring worn.
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- Inspect the clutch pedal spring for wear.
- Replace the clutch pedal. Refer to Brake, Accelerator, and Clutch Pedal Replacement .
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Kinked or damaged clutch actuator cylinder front pipe.
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- Inspect for a kinked or damaged clutch actuator cylinder front pipe.
- Replace the clutch actuator cylinder front pipe. Refer to
Clutch Actuator Cylinder Front Pipe Replacement : F40 and Right Hand Drive → F40 and Left Hand Drive → LHD - MZ0,MZ4,MR5,MF3 → RHD - M32, MF3, MZ0, MZ4, MR5 → Right Hand Drive with D33 → Right Hand Drive with D16 → Left Hand Drive with D33 → Left Hand Drive with D16 .
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Clutch disc worn too thin.
| Replace the clutch assembly. Refer to
Clutch Pressure and Driven Plate Replacement : LUJ, LUW, 2H0 - MF3, MZ0, MZ4, MR5 → LBS , LNP with MYJ → D33 → D16 and D20 .
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