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Water Pump Replacement - 2.0L Diesel LLW

Removal Procedure

  1. Remove the timing belt. Refer to Timing Belt Replacement .
  2. Remove the fuel injection pump drive pulley. Refer to Fuel Injection Pump Drive Pulley Removal .
  3. Remove the timing belt rear cover.
  4. Remove the timing belt rear cover. Refer to Timing Belt Rear Cover Replacement .

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  6. Remove the 5 water pump bolts (3).
  7. Remove the water pump (1).
  8. Remove the water pump gasket (2).

Installation Procedure

  1. Inspect the water pump.
  2. Note: 

       • Ensure that the engine block surface and water pump surface are clear of old gasket material.
       • Do not immerse the water pump in solvent. The solvent may enter the water pump's permanently lubricated bearings and cause premature bearing failure.

  3. Rotate the water pump drive pulley.

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    Note: The water pump drive pulley and impeller should turn straight and smoothly. If the drive pulley wobbles, is noisy, or feels rough when rotating, replace the water pump.

  5. Install a NEW water pump gasket. (2)
  6. Install the water pump (1).
  7. Caution: Refer to Fastener Caution in the Preface section.

  8. Install the 5 water pump bolts (3) and tighten to 11 N·m (97 lb in).
  9. Install the timing belt rear cover. Refer to Timing Belt Rear Cover Replacement .
  10. Install the fuel injection pump drive pulley. Refer to Fuel Injection Pump Drive Pulley Removal .
  11. Install the timing belt. Refer to Timing Belt Replacement .
   


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