To the top of the document
Cruze
   
GMDE Start Page Load static TOC Load dynamic TOC Help?

Engine Front Cover with Oil Pump Replacement

Removal Procedure
  1. Open the bonnet.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  3. Remove the exhaust manifold. Refer to Exhaust Manifold Replacement : 2.0L Diesel LNP → 1.6L LXT,L2W → 2.0L Diesel LLW → 1.6L LDE, LXV, 1.8L 2H0, and LUW .
  4. Drain the cooling system. Refer to Cooling System Draining and Filling .
  5. Remove the air conditioning compressor. Refer to Air Conditioning Compressor Replacement : LNP → LUJ → LXT, L2W → LDE, LFH, LLU, LXV, and 2H0 → LLW .
  6. Remove the generator. Refer to Generator Replacement : 2.0L Diesel LNP → 2.0L Diesel LLW → 1.4L LDD, LUH, and LUJ → 1.6L LXT,L2W → 1.6L LDE, LXV, LLU, 1.8L 2H0, and LUW .
  7. Remove the timing belt rear cover. Refer to Timing Belt Rear Cover Replacement : 1.6L LDE, LXV, 1.8L 2H0, and LUW .
  8. Remove the sump. Refer to Sump Replacement .
  9. Remove the radiator outlet hose from the water pump. Refer to Radiator Outlet Hose Replacement : 2.0L Diesel LNP → LDD, LUH, and LUJ → 1.6L LXT,L2W → 2.0L Diesel LLW → LDE, LLU, LXV, 2H0, and LUW .

    10. 2027690
  10. Remove the engine oil cooler inlet pipe bolt (4).
  11. Push the engine oil cooler inlet pipe (1) into the engine oil cooler housing (2).
  12. Remove the 2 engine oil cooler outlet pipe bolts (5) from the water pump.
  13. Push the engine oil cooler outlet pipe (3) into the engine oil cooler housing (2).

    14. 2027688
  14. Remove the 8 engine front cover bolts (2, 3).
  15. Remove the engine front cover (4).
  16. Remove the engine front cover seal (1).

Installation Procedure
  1. Clean sealing surface.

    2. 2027688
  2. Install a NEW engine front cover seal (1).
  3. Install the engine front cover (4).

    4. Caution: Refer to Fastener Caution in the Preface section.

  4. Install the 8 engine front cover bolts (2, 3) and tighten to 20 N·m (15 lb ft).

    5. 2027690
  5. Push the engine oil cooler outlet pipe (3) to the water pump (6).
  6. Install the engine oil cooler outlet pipe bolts (5) and tighten to 8 N·m (71 lb in).
  7. Push the engine oil cooler inlet pipe (1) into the water pump (6).
  8. Install the engine oil cooler inlet pipe bolt (4) and tighten to 8 N·m (71 lb in).
  9. Install the radiator outlet hose to the water pump. Refer to Radiator Outlet Hose Replacement : 2.0L Diesel LNP → LDD, LUH, and LUJ → 1.6L LXT,L2W → 2.0L Diesel LLW → LDE, LLU, LXV, 2H0, and LUW .
  10. Install the oil pan. Refer to Sump Replacement .
  11. Install the timing belt rear cover. Refer to Timing Belt Rear Cover Replacement : 1.6L LDE, LXV, 1.8L 2H0, and LUW .
  12. Install the generator. Refer to Generator Replacement : 2.0L Diesel LNP → 2.0L Diesel LLW → 1.4L LDD, LUH, and LUJ → 1.6L LXT,L2W → 1.6L LDE, LXV, LLU, 1.8L 2H0, and LUW .
  13. Install the air conditioning compressor. Refer to Air Conditioning Compressor Replacement : LNP → LUJ → LXT, L2W → LDE, LFH, LLU, LXV, and 2H0 → LLW .
  14. Install the exhaust manifold. Refer to Exhaust Manifold Replacement : 2.0L Diesel LNP → 1.6L LXT,L2W → 2.0L Diesel LLW → 1.6L LDE, LXV, 1.8L 2H0, and LUW .
  15. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  16. Fill the cooling system. Refer to Cooling System Draining and Filling .
  17. Close the bonnet.
   


© Copyright Chevrolet. All rights reserved