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Cylinder Head Replacement — 1.6L LDE, LXV, and 1.8L 2H0,LUW

Removal Procedure
  1. Remove the intake manifold. Refer to Inlet Manifold Replacement : 1.8L 2H0 → 1.6L LDE and LXV .
  2. Remove the exhaust manifold. Refer to Exhaust Manifold Replacement : 2.0L Diesel LNP → 1.6L LXT,L2W → 2.0L Diesel LLW → 1.6L LDE, LXV, 1.8L 2H0, and LUW .
  3. Remove the timing belt tensioner. Refer to Timing Belt Tensioner Replacement : 1.6L LDE, LXV, 1.8L 2H0, and LUW .
  4. Remove the camshaft cover. Refer to Camshaft Cover Replacement : 1.6L LDE, LXV, 1.8L 2H0, and LUW .
  5. Remove the 2 camshaft position sensor. Refer to Camshaft Position Sensor Replacement : LDE, LXV, LUW, 2H0 .
  6. Remove the 2 camshaft position actuator solenoid valve. Refer to Camshaft Position Actuator Solenoid Valve Replacement .
  7. Remove the 2 camshaft position actuator adjusters. Refer to Camshaft Position Actuator Adjuster Removal .
  8. Remove the timing belt rear cover. Refer to Timing Belt Rear Cover Removal .
  9. Remove engine coolant thermostat housing. Refer to Engine Coolant Thermostat Replacement : 2.0L Diesel LNP → 1.6L LXT,L2W → 2.0L Diesel LLW → 1.6L LDE, LXV, LUW, 2H0 .
  10. Remove the cylinder head. Refer to Cylinder Head Removal .

Installation Procedure
  1. Install the cylinder head. Refer to Cylinder Head Installation .
  2. Install engine coolant thermostat housing. Refer to Engine Coolant Thermostat Replacement : 2.0L Diesel LNP → 1.6L LXT,L2W → 2.0L Diesel LLW → 1.6L LDE, LXV, LUW, 2H0 .
  3. Install the timing belt rear cover. Refer to Timing Belt Rear Cover Installation .
  4. Install the camshaft position actuator adjuster. Refer to Camshaft Position Actuator Adjuster Installation .
  5. Install the camshaft position actuator solenoid valve. Refer to Camshaft Position Actuator Solenoid Valve Replacement .
  6. Install the 2 camshaft position sensor. Refer to Camshaft Position Sensor Replacement : LDE, LXV, LUW, 2H0 .
  7. Install the camshaft cover. Refer to Camshaft Cover Replacement : 1.6L LDE, LXV, 1.8L 2H0, and LUW .
  8. Install the timing belt tensioner. Refer to Timing Belt Tensioner Replacement : 1.6L LDE, LXV, 1.8L 2H0, and LUW .
  9. Install the exhaust manifold. Refer to Exhaust Manifold Replacement : 2.0L Diesel LNP → 1.6L LXT,L2W → 2.0L Diesel LLW → 1.6L LDE, LXV, 1.8L 2H0, and LUW .
  10. Install the inlet manifold. Refer to Inlet Manifold Replacement : 1.8L 2H0 → 1.6L LDE and LXV .
  11. Fill the cooling system. Refer to Cooling System Draining and Filling .
  12. Check and correct the engine oil.
   


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