Camshaft Timing Chain Replacement
Special Tools
EN-955-1 Fixing Pin from EN-955 Kit
For equivalent regional tools, refer to Special Tools .
Removal Procedure
- Open the bonnet.
- Remove the engine front cover with oil pump. Refer to Engine Front Cover with Oil Pump Replacement .
Note: If EN-955-1 fixing pin can not be inserted, compress the timing chain tensioner further with the aid of a flat bladed tool to allow complete insertion of the pin.
- Push the timing chain (2) in direction to the timing chain tensioner (1) and secure the tensioner with EN-955-1 fixing pin (3).
- Remove the 2 upper timing chain guide bolts (1).
- Remove the upper timing chain guide (2).
- Remove the 2 timing chain guide right side bolts (2).
- Remove the timing chain guide right side (1).
- Remove the timing chain tensioner shoe bolt (2).
- Remove the timing chain tensioner shoe (1).
- Remove the timing chain (1) along with the crankshaft sprocket (2).
- Remove the engine front cover gasket (1).
Installation Procedure
- Clean the engine front cover sealing surfaces on the engine block and the cylinder head.
Note: The thickness of the sealing bead should be 2 mm (0.0787 in).
- Apply sealing compound to the shown areas (1) and (2). Refer to Adhesives, Fluids, Lubricants, and Sealers .
Note: Mind the guide sleeves.
- Install the engine front cover gasket (1).
- Install the timing chain (1) along with the crankshaft sprocket (2).
- Install the timing chain tensioner shoe (1).
Caution: Refer to Fastener Caution in the Preface section.
- Install the timing chain tensioner shoe bolt (2) and tighten to 20 N·m (15 lb ft).
- Install the timing chain guide right side (1).
- Install the 2 timing chain guide right side bolts (2) and tighten to 8 N·m (71 lb in).
- Push the timing chain (2) in direction to the timing chain tensioner (1) and Remove EN-955-1 fixing pin (3).
- Install the engine front cover with oil pump. Refer to Engine Front Cover with Oil Pump Replacement .
- Close the bonnet.
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