Cruze

Engine Front Cover with Oil Pump Replacement

1. Open the bonnet.
2. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
3. Set the engine to TDC. Refer to Camshaft Timing Chain Inspection .
4. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
5. Remove the front compartment splash shield right hand side. Refer to Front Compartment Splash Shield Replacement .
6. Disconnect all electrical connectors from the alternator. Refer to Generator Replacement : 2.0L Diesel LNP → 2.0L Diesel LLW → 1.4L LDD, LUH, and LUJ → 1.6L LXT,L2W → 1.6L LDE, LXV, LLU, 1.8L 2H0, and LUW .
7. Fix the drive belt tensioner and remove the drive belt from crankshaft balancer, drive belt tensioner and air conditioning compressor. Refer to Drive Belt Replacement .
8. Remove the air conditioning compressor bracket. Refer to Air Conditioning Compressor Bracket Replacement .
9. Place a collecting basin underneath.
10. Remove the crankshaft balancer. Refer to Crankshaft Balancer Replacement .
11. Remove the sump. Refer to Sump Replacement : 1.4L LUH and LUJ .
12. Lower vehicle.
13. Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right Side .
14. Remove the drive belt tensioner. Refer to Drive Belt Tensioner Replacement .
15. Remove the alternator from above. Refer to Generator Replacement : 2.0L Diesel LNP → 2.0L Diesel LLW → 1.4L LDD, LUH, and LUJ → 1.6L LXT,L2W → 1.6L LDE, LXV, LLU, 1.8L 2H0, and LUW .
16. Remove the water pump pulley and the water pump. Refer to Water Pump Replacement : 2.0L Diesel LNP → LDD and LUJ → 1.6 LXT,L2W → 2.0L Diesel LLW → LDE, LXV, 2H0, and LUW .
17. Remove the camshaft position actuator solenoid valves. Refer to Camshaft Position Actuator Solenoid Valve Removal .
18. Loosen the camshaft sprocket bolts until the camshaft position exciter wheels rotate freely. Refer to Camshaft Timing Chain Adjustment .



19. Remove the 13 engine front cover bolts M6 (1).
20. Remove the 2 engine front cover bolts M10 (2).
21. Remove the engine front cover (3).

Note: Removal of timing chain is necessary to get access to engine front cover gasket.

22. Remove the camshaft timing chain. Refer to Camshaft Timing Chain Replacement .



23. Remove the engine front cover gasket (1).
24. Remove the intake and exhaust camshaft position sensors from the engine front cover. Refer to Engine Front Cover and Oil Pump Disassemble .

1. Install the intake and exhaust camshaft position sensors to the engine front cover. Refer to Engine Front Cover and Oil Pump Assemble .
2. Clean the engine front cover sealing surfaces on engine block and cylinder head.




Note: The thickness of the sealing bead should be 2 mm (0.0787 in).

3. Apply sealing compound to the shown areas (1) and (2). Refer to Adhesives, Fluids, Lubricants, and Sealers .




Note: Mind the guide sleeves.

4. Install a NEW engine front cover gasket (1).
5. Install the timing chain. Refer to Camshaft Timing Chain Replacement .




Note: Mind the guide sleeves when installing the engine front cover. The complete installation procedure of the engine front cover should not take longer than 10 minutes.

6. Install the engine front cover (3).
7. Install the 13 engine front cover bolts M6 (1).
8. Install the 2 engine front cover bolts M10 (2).

Caution: Refer to Fastener Caution in the Preface section.

9. Tighten the 13 engine front cover bolts M6 to 8 N·m (71 lb in).
10. Tighten the 2 engine front cover bolts M10 to 35 N·m (26 lb ft).

Note: Engine should be adjusted and fixed in TDC position.

11. Tighten the camshaft sprockets, install the upper timing chain guide and remove all special tools. Refer to Camshaft Timing Chain Adjustment .
12. Install the 2 camshaft position actuator solenoid valves. Refer to Camshaft Position Actuator Solenoid Valve Replacement .
13. Install the water pump and the water pump pulley. Refer to Water Pump Replacement : 2.0L Diesel LNP → LDD and LUJ → 1.6 LXT,L2W → 2.0L Diesel LLW → LDE, LXV, 2H0, and LUW .
14. Install the alternator from above. Refer to Generator Replacement : 2.0L Diesel LNP → 2.0L Diesel LLW → 1.4L LDD, LUH, and LUJ → 1.6L LXT,L2W → 1.6L LDE, LXV, LLU, 1.8L 2H0, and LUW .
15. Install the drive belt tensioner. Refer to Drive Belt Tensioner Replacement .
16. Install the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right Side .
17. Loosely install the drive belt to water pump pulley and alternator pulley.
18. Install the engine mount. Refer to Engine Mount Replacement - Right Side .
19. Remove engine lifter from engine lift bracket.
20. Install the camshaft cover. Refer to Camshaft Cover Replacement : 1.4L LUH and LUJ .
21. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement : 1.4L LUH and LUJ .
22. Raise the vehicle.
23. Install the crankshaft balancer. Refer to Crankshaft Balancer Replacement .
24. Install the oil pan. Refer to Sump Replacement : 1.4L LUH and LUJ .
25. Install the air conditioning compressor bracket. Refer to Air Conditioning Compressor Bracket Replacement .
26. Install the drive belt to crankshaft balancer, drive belt tensioner and air conditioning compressor. Refer to Drive Belt Replacement .
27. Connect all electrical connectors to the alternator. Refer to Generator Replacement : 2.0L Diesel LNP → 2.0L Diesel LLW → 1.4L LDD, LUH, and LUJ → 1.6L LXT,L2W → 1.6L LDE, LXV, LLU, 1.8L 2H0, and LUW .
28. Install the front compartment splash shield right hand side. Front Compartment Splash Shield Replacement .
29. Lower the vehicle
30. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
31. Fill up engine oil. Refer to Engine Oil and Oil Filter Replacement .
32. Close the bonnet.