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Camshaft Timing Chain Replacement

Special Tools

EN-955-1 Fixing Pin from EN-955 Kit

For equivalent regional tools, refer to Special Tools .

Removal Procedure

  1. Open the bonnet.
  2. Remove the engine front cover with oil pump. Refer to Engine Front Cover with Oil Pump Replacement .

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    Note: If EN-955-1 fixing pin can not be inserted, compress the timing chain tensioner further with the aid of a flat bladed tool to allow complete insertion of the pin.

  4. Push the timing chain (2) in direction to the timing chain tensioner (1) and secure the tensioner with EN-955-1 fixing pin (3).

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  6. Remove the 2 upper timing chain guide bolts (1).
  7. Remove the upper timing chain guide (2).

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  9. Remove the 2 timing chain guide right side bolts (2).
  10. Remove the timing chain guide right side (1).

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  12. Remove the timing chain tensioner shoe bolt (2).
  13. Remove the timing chain tensioner shoe (1).

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  15. Remove the timing chain (1) along with the crankshaft sprocket (2).

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  17. Remove the engine front cover gasket (1).

Installation Procedure

  1. Clean the engine front cover sealing surfaces on the engine block and the cylinder head.

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    Note: The thickness of the sealing bead should be 2 mm (0.0787 in).

  3. Apply sealing compound to the shown areas (1) and (2). Refer to Adhesives, Fluids, Lubricants, and Sealers .

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    Note: Mind the guide sleeves.

  5. Install the engine front cover gasket (1).

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  7. Install the timing chain (1) along with the crankshaft sprocket (2).

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  9. Install the timing chain tensioner shoe (1).
  10. Caution: Refer to Fastener Caution in the Preface section.

  11. Install the timing chain tensioner shoe bolt (2) and tighten to 20 N·m (15 lb ft).

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  13. Install the timing chain guide right side (1).
  14. Install the 2 timing chain guide right side bolts (2) and tighten to 8 N·m (71 lb in).

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  16. Push the timing chain (2) in direction to the timing chain tensioner (1) and Remove EN-955-1 fixing pin (3).
  17. Install the engine front cover with oil pump. Refer to Engine Front Cover with Oil Pump Replacement .
  18. Close the bonnet.
   


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