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Water Pump Replacement - LDD and LUJ

Removal Procedure

  1. Drain the cooling system. Refer to Cooling System Draining and Filling .
  2. Remove the engine coolant thermostat housing from water pump. Refer to Engine Coolant Thermostat Housing Replacement : 1.4L LUH and LUJ → 1.6L LDE, LXV, 1.8L 2H0, LUW .
  3. Remove the water pump pulley. Refer to Water Pump Pulley Replacement : 2.0L Diesel LNP → LDD, LUH, and LUJ → LDE, LXV, 2H0, and LUW .
  4. Remove the heater outlet hose from the water pump. Refer to Heater Outlet Hose Replacement : 2.0L Diesel LNP → 1.4L LUJ → 1.6L LDE, LXV, and 1.8L 2H0 → 1.6L LXT and L2W → 2.0L Diesel LLW

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  6. Remove the 5 short water pump bolts (4) and the 5 long water pump bolts (3).
  7. Remove the water pump (2).
  8. Remove the water pump gasket (1).

Installation Procedure

  1. Clean the sealing surfaces.

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  3. Install the water pump (2) and a NEW water pump gasket (1).
  4. Caution: Refer to Fastener Caution in the Preface section.

  5. Install the 5 short water pump bolts (4) and the 5 long water pump bolts (3) and tighten in a cross sequence to 8 N·m (71 lb in).
  6. Install the heater outlet hose from the water pump. Refer to Heater Outlet Hose Replacement : 2.0L Diesel LNP → 1.4L LUJ → 1.6L LDE, LXV, and 1.8L 2H0 → 1.6L LXT and L2W → 2.0L Diesel LLW
  7. Install the water pump pulley. Refer to Water Pump Pulley Replacement : 2.0L Diesel LNP → LDD, LUH, and LUJ → LDE, LXV, 2H0, and LUW .
  8. Install the engine coolant thermostat housing to water pump. Refer to Engine Coolant Thermostat Housing Replacement : 1.4L LUH and LUJ → 1.6L LDE, LXV, 1.8L 2H0, LUW .
  9. Fill the cooling system. Refer to Cooling System Draining and Filling .
   


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