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Camshaft Cover Replacement - 1.4L LUH and LUJ

Removal Procedure
  1. Open the bonnet.
  2. Remove ignition coil. Refer to Ignition Coil Replacement .
  3. Remove the positive crankcase ventilation pipe from camshaft cover. Refer to Positive Crankcase Ventilation Hose/Pipe/Tube Replacement .

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  4. Remove engine control module wiring harness (1) from camshaft cover.
    5. • Disconnect intake camshaft position sensor wiring harness plug (7).
    • Disconnect intake camshaft position actuator solenoid valve wiring harness plug (6).
    • Disconnect exhaust camshaft position sensor wiring harness plug (4).
    • Disconnect exhaust camshaft position actuator solenoid valve wiring harness plug (5).
    • Disconnect engine coolant temperature sensor wiring harness plug (3).
    • Disconnect engine oil pressure indicator switch wiring harness plug (2).
    • Unclip engine control module wiring harness plug from camshaft cover and lay aside.

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  5. Remove the oil level indicator (1).

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  6. Remove the 15 camshaft cover bolts (1).
  7. Remove the camshaft cover (2) and the camshaft cover gasket (3).

Installation Procedure
  1. Clean the sealing surfaces.

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    Note: The thickness of the sealing bead should be 2 mm (0.0787 in).

  2. Apply sealing compound to areas (1) and (2). Refer to Adhesives, Fluids, Lubricants, and Sealers .

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    Note: The installation procedure should not take longer than 10 minutes.

  3. Install the camshaft cover (2) and a NEW gasket (3).
  4. Install the 15 camshaft cover bolts (1).

    5. Caution: Refer to Fastener Caution in the Preface section.


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  5. Tighten the 15 camshaft cover bolts in a sequence as shown to 8 N·m (71 lb in).

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  6. Install engine control module wiring harness (1) to camshaft cover.
    7. • Clip engine control module wiring harness plug to camshaft cover.
    • Connect intake camshaft position sensor wiring harness plug (7).
    • Connect intake camshaft position actuator solenoid valve wiring harness plug (6).
    • Connect exhaust camshaft position sensor wiring harness plug (4).
    • Connect exhaust camshaft position actuator solenoid valve wiring harness plug (5).
    • Connect engine coolant temperature sensor wiring harness plug (3).
    • Connect engine oil pressure indicator switch wiring harness plug (2).
  7. Install ignition coil. Refer to Ignition Coil Replacement .
  8. Install the positive crankcase ventilation pipe to camshaft cover. Refer to Positive Crankcase Ventilation Hose/Pipe/Tube Replacement .
  9. Check and correct engine oil level.
  10. Close the bonnet.
   


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