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Engine Coolant Fan Shroud Replacement — LDE,LXT,LXV,L2W,2H0, LUW-MT

Removal Procedure
  1. Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  3. Drain the cooling system. Refer to Cooling System Draining and Filling .
  4. Remove the radiator outlet hose from the radiator. Refer to  Radiator Outlet Hose Replacement : 2.0L Diesel LNP → LDD, LUH, and LUJ → 1.6L LXT,L2W → 2.0L Diesel LLW → LDE, LLU, LXV, 2H0, and LUW .
  5. Remove the radiator inlet hose from the radiator. Refer to  Radiator Inlet Hose Replacement : 2.0L Diesel LNP → LDD, LUH, and LUJ → 1.6L LXT,L2W → 2.0L Diesel LLW → LDE, LLU, LXV, 2H0, and LUW .

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  6. Disconnect the engine coolant fan resistor wiring harness plug (1) and remove the ground cable nut.
  7. Remove the wiring harness (3). Cut the 4 clips.

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    Note: You stand against driving direction.

  8. Unclip the engine coolant fan shroud (1) at the shown four mounting points.

    9. Note: Push the engine coolant fan to the right side and lift it up.

  9. Remove the engine coolant fan shroud (1).

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  10. Remove the engine coolant fan resistor (1) by unclipping the retainer clip (2).
  11. Unclip the engine coolant fan from engine coolant fan resistor wiring harness (arrows).
  12. Remove the 3 engine coolant fan motor bolts (3) from the engine coolant fan.

Installation Procedure

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  1. Install the engine coolant fan.

    2. Caution: Refer to Fastener Caution in the Preface section.

  2. Install the 3 engine cooling fan motor bolts (3) to the engine cooling fan and tighten to 4 N·m (35 lb in)
  3. Clip in the engine coolant fan to the engine coolant fan resistor wiring harness (arrows).
  4. Install the engine coolant fan resistor (1) by clipping the retainer clip (2).

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  5. Install the engine coolant fan shroud (1).
  6. Clip in the engine coolant fan shroud (1) at the shown four mounting points.

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  7. Connect the engine coolant fan resistor wiring harness plug (1).
  8. Install the wiring harness (3). Install 4 NEW clips.
  9. Install the ground cable and the ground cable nut and tighten to 10 N·m (89 lb in).
  10. Install the radiator inlet hose to the radiator. Refer to  Radiator Inlet Hose Replacement : 2.0L Diesel LNP → LDD, LUH, and LUJ → 1.6L LXT,L2W → 2.0L Diesel LLW → LDE, LLU, LXV, 2H0, and LUW .
  11. Install the radiator outlet hose to the radiator. Refer to  Radiator Outlet Hose Replacement : 2.0L Diesel LNP → LDD, LUH, and LUJ → 1.6L LXT,L2W → 2.0L Diesel LLW → LDE, LLU, LXV, 2H0, and LUW .
  12. Top up the cooling system. Refer to Cooling System Draining and Filling .
  13. Connect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
   


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