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Engine Front Cover Replacement

Removal Procedure

  1. Remove camshaft cover. Refer to Camshaft Cover Replacement .
  2. Remove the drive belt tensioner. Refer to Drive Belt Tensioner Replacement .
  3. Remove the crankshaft pulley. Refer to Crankshaft Pulley Replacement .
  4. Remove the oil filter adapter. Refer to Oil Filter Adapter and Oil Cooler Assembly Replacement .
  5. Remove the upper oil pan. Refer to Upper Sump Replacement .
  6. Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement .
  7. Remove the charge air control vacuum hose

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  9. Remove 16 engine front cover retaining bolts (2, 3).
  10. Note: Detach carefully from engine block using suitable tool. Do not damage sealing surfaces.

  11. Remove the engine front cover (1).

Installation Procedure

  1. Clean the sealing surfaces.
  2. Note: The complete installation procedure of the engine front cover should be done in 10 minutes.

    Note: Do not coat sealing compound on the engine front cover bolt holes and bolt threads.


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  3. Apply sealing compound on sealant line (1).

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  5. Install the engine front cover (1).
  6. Caution: Refer to Fastener Caution in the Preface section.

  7. Install 13 engine front cover retaining bolts (M8) (3). Tighten the bolts evenly to 22 N·m (16 lb ft).
  8. Install 3 engine cover retaining bolts (M6) (2). Tighten the bolts to 9 N·m (80 lb in).
  9. Install the engine mount bracket. Refer to Engine Mount Bracket Replacement .
  10. Install camshaft cover. Refer to Engine Front Cover Removal .
  11. Install the oil filter adapter. Refer to Oil Filter Adapter and Oil Cooler Assembly Replacement .
  12. Install the crankshaft pulley. Refer to Crankshaft Pulley Replacement .
  13. Install the drive belt tensioner. Refer to Drive Belt Tensioner Replacement .
  14. Install the upper oil sump . Refer to Upper Sump Replacement .
   


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