Captiva

Fuel Tank Fuel Pump Module Replacement

Special Tools

J-45722 Fuel Tank Sender Spanner

For equivalent regional tools, refer to Special Tools : Diagnostic Tools Diesel .

1. Remove the fuel tank. Refer to Fuel Tank Replacement : FWD  → AWD .

Warning: Refer to Petrol/Petrol Vapours Warning in the Preface section.

2. Disconnect the crossover tube from the secondary fuel pump module. Refer to Fuel Tank Fuel Pump Module Replacement - Secondary : Without .



3. Disconnect the electrical connectors (1).
4. Disconnect the fuel and evaporative emission lines (2). Refer to Plastic Collar Quick Connect Fitting Service .



5. Using the J-45722 spanner, remove the cam lock ring (1) by turning anticlockwise.



6. Remove the primary fuel tank module (1) and the O-ring (2).
7. If replacing the fuel pump module only, remove the primary fuel level sensor. Refer to Primary Fuel Level Sensor Replacement .

1. If replacing the fuel pump module only, install the primary fuel level sensor. Refer to Primary Fuel Level Sensor Replacement .
2. Install a NEW O-ring (2) and the primary fuel tank module (1).



3. Using the J-45722 spanner, install the cam lock ring (1) by turning clockwise.



4. Connect the electrical connectors (1).
5. Connect the fuel and evaporative emission lines (2). Refer to Plastic Collar Quick Connect Fitting Service .
6. Connect the crossover tube to the secondary fuel pump module. Refer to Fuel Tank Fuel Pump Module Replacement - Secondary : Without .
7. Install the fuel tank. Refer to Fuel Tank Replacement : FWD  → AWD .