- Remove any old sealant and gasket material with a suitable tool.
- Clean the front cover and front cover components with solvent.
Note: Ensure that the sealing surface is clear of oil, grease and old sealing material.
- Clean out debris from the bolt holes.
Warning: Refer to Safety Glasses and Compressed Air Warning in the Preface section.
- Dry the front cover and front cover components with compressed air.
Note: The complete installation procedure of the engine front cover should be done in 10 minutes.
Note: Do not coat sealing compound on the engine front cover bolt holes and bolt threads.
- Apply sealing compound on sealant line (1), 2 hole faces (2) and 2 areas (3).
- Apply sealing compound to the edge of chamfer (4).
Note: The alignment pins will help maintaining position while installing the bolts.
- To aid in cover alignment, install 2 EN-50435 guide pins on the engine block.
- Install the engine front cover (1).
Caution: Refer to Fastener Caution in the Preface section.
- Install the engine front cover bolts and remove the EN-50435 guide pins .
- Install 13 engine front cover retaining bolts (M8) (3). Tighten the bolts evenly to 22 N·m (16 lb ft).
- Install 3 engine cover retaining bolts (M6) (2). Tighten the bolts to 9 N·m (80 lb in).
- Install the engine mount bracket. Refer to Engine Mount Bracket Replacement .
- Install camshaft cover. Refer to Engine Front Cover Removal .
- Install the oil filter adapter. Refer to Oil Filter Adapter and Oil Cooler Assembly Replacement .
- Install the crankshaft pulley. Refer to Crankshaft Pulley Replacement .
- Install the drive belt tensioner. Refer to Drive Belt Tensioner Replacement .
- Install the upper oil sump . Refer to Upper Sump Replacement .