Volt

Drive Motor Generator Control Module Cooling Outlet Hose Replacement

Special Tools

BO-38185 Hose Clamp Pliers

For equivalent regional tools, Refer toSpecial Tools

Note: Replace corroded hose clamps and brackets.

1. Drain the cooling system. Refer to Drive Motor Generator Power Inverter Module Cooling System Draining and Filling
2. Remove the front wheelhouse front liner on the driver's and passenger side. Refer to Front Wheelhouse Front Liner Replacement
3. Remove the front bumber fascia. Refer to Front Bumper Fascia Removal and Installation : Volt → Ampera
4. Unfasten and reposition the drive motor battery coolant pump with out draining the battery cooling system. Refer to Drive Motor Battery Coolant Pump Replacement
5. Unbolt and reposition the drive motor battery coolant cooler outlet hose Refer to Drive Motor Battery Coolant Cooler Outlet Hose Replacement
6. Unbolt and reposition the drive motor battery coolant inlet hose. Refer to Drive Motor Battery Coolant Inlet Hose Replacement



7. Remove the drive motor generator control module cooling outlet hose clamp (1) at generator control module coolant pump using BO-38185 Hose Clamp Pliers .
8. Remove the drive motor generator control module cooling outlet hose (2) from the generator control module coolant pump.



9. Remove the drive motor generator control module cooling outlet hose clamp (1) at drive motor battery charger using BO-38185 Hose Clamp Pliers .
10. Remove the drive motor generator control module cooling outlet hose (2) from drive motor battery charger.



11. Disconnect the drive motor generator control module cooling outlet hose (1) from the cooling fan and shroud.
12. Remove the drive motor generator control module cooling outlet hose from the vehicle.

1. Install the drive motor generator control module cooling outlet hose to the vehicle.
2. Connect the drive motor generator control module cooling outlet hose (1) to the cooling fan and shroud.



3. Install the drive motor generator control module cooling outlet hose (2) to the drive motor battery charger.
4. Install the drive motor generator control module cooling outlet hose clamp (1) at drive motor battery charger using BO-38185 Hose Clamp Pliers .



5. Install the drive motor generator control module cooling outlet hose (2) to the generator control module coolant pump.
6. Install the drive motor generator control module cooling outlet hose clamp (1) at generator control module coolant pump using BO-38185 Hose Clamp Pliers .
7. Reposition and bolt the drive motor battery coolant inlet hose. Refer to Drive Motor Battery Coolant Inlet Hose Replacement
8. Reposition and bolt the drive motor battery coolant cooler outlet hose Refer to Drive Motor Battery Coolant Cooler Outlet Hose Replacement
9. Reposition and fasten the drive motor battery coolant pump with out draining the battery cooling system. Refer to Drive Motor Battery Coolant Pump Replacement
10. Install the front bumper fascia. Refer to Front Bumper Fascia Removal and Installation : Volt → Ampera
11. Install the front wheelhouse front liner on the driver's and passenger side. Refer to Front Wheelhouse Front Liner Replacement
12. Fill the cooling system. Refer to Drive Motor Generator Power Inverter Module Cooling System Draining and Filling