Drive Motor Generator Control Module Cooling Outlet Hose Replacement
Special Tools
BO-38185 Hose Clamp Pliers
For equivalent regional tools, Refer toSpecial Tools
Removal Procedure
Note: Replace corroded hose clamps and brackets.
- Drain the cooling system. Refer to Drive Motor Generator Power Inverter Module Cooling System Draining and Filling
- Remove the front wheelhouse front liner on the driver's and passenger side. Refer to Front Wheelhouse Front Liner Replacement
- Remove the front bumber fascia. Refer to
Front Bumper Fascia Removal and Installation : Volt → Ampera
- Unfasten and reposition the drive motor battery coolant pump with out draining the battery cooling system. Refer to Drive Motor Battery Coolant Pump Replacement
- Unbolt and reposition the drive motor battery coolant cooler outlet hose Refer to Drive Motor Battery Coolant Cooler Outlet Hose Replacement
- Unbolt and reposition the drive motor battery coolant inlet hose. Refer to Drive Motor Battery Coolant Inlet Hose Replacement
- Remove the drive motor generator control module cooling outlet hose clamp (1) at generator control module coolant pump using BO-38185 Hose Clamp Pliers .
- Remove the drive motor generator control module cooling outlet hose (2) from the generator control module coolant pump.
- Remove the drive motor generator control module cooling outlet hose clamp (1) at drive motor battery charger using BO-38185 Hose Clamp Pliers .
- Remove the drive motor generator control module cooling outlet hose (2) from drive motor battery charger.
- Disconnect the drive motor generator control module cooling outlet hose (1) from the cooling fan and shroud.
- Remove the drive motor generator control module cooling outlet hose from the vehicle.
Installation Procedure
- Install the drive motor generator control module cooling outlet hose to the vehicle.
- Connect the drive motor generator control module cooling outlet hose (1) to the cooling fan and shroud.
- Install the drive motor generator control module cooling outlet hose (2) to the drive motor battery charger.
- Install the drive motor generator control module cooling outlet hose clamp (1) at drive motor battery charger using BO-38185 Hose Clamp Pliers .
- Install the drive motor generator control module cooling outlet hose (2) to the generator control module coolant pump.
- Install the drive motor generator control module cooling outlet hose clamp (1) at generator control module coolant pump using BO-38185 Hose Clamp Pliers .
- Reposition and bolt the drive motor battery coolant inlet hose. Refer to Drive Motor Battery Coolant Inlet Hose Replacement
- Reposition and bolt the drive motor battery coolant cooler outlet hose Refer to Drive Motor Battery Coolant Cooler Outlet Hose Replacement
- Reposition and fasten the drive motor battery coolant pump with out draining the battery cooling system. Refer to Drive Motor Battery Coolant Pump Replacement
- Install the front bumper fascia. Refer to
Front Bumper Fascia Removal and Installation : Volt → Ampera
- Install the front wheelhouse front liner on the driver's and passenger side. Refer to Front Wheelhouse Front Liner Replacement
- Fill the cooling system. Refer to Drive Motor Generator Power Inverter Module Cooling System Draining and Filling
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