To the top of the document
Volt
   
GMDE Start Page Load static TOC Load dynamic TOC Help?

Tailgate Lower Window Replacement

Special Tools

    • BO-24402-A Glass Sealant Remover (Cold Knife)
    • BO-39032 Stationary Glass Removal Tool
    • Use an adhesive that is approved by GM

For equivalent regional tools, refer to Special Tools

Removal Procedure

    Warning: Refer to Cracked Window Warning in the Preface section.

    Note: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

  1. Open the tailgate.
  2. Remove the tailgate lower trim finish panel. Refer to Tailgate Lower Trim Finish Panel Replacement and Tailgate Lower Trim Finish Panel Replacement .
  3. Remove the rear end spoiler. Refer to Rear End Spoiler Replacement .
  4. Warning: Refer to Defroster Outlet Warning in the Preface section.

  5. Cover the following parts to protect from broken glass:
  6. • Upper dash pad
    • Demister outlets and A/C outlets
    • Seats and carpeting

    Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.


    71179

    Note: Keep the cutting edge of the tool against the window. Use care Not to damage the window corner retainers. If the window retainers get cut off when removing the window it will be necessary to tape the window in place until cured.

  7. Remove the window from the urethane adhesive.
  8. • Leave a base of urethane approximately 2 mm (0.078 in) on the pinch-weld flange.
    • The only suitable lubrication is clear water.
    • BO-24402-A Glass Sealant Remover (Cold Knife)
    • BO-39032 Stationary Glass Removal Tool
  9. If necessary, use a long utility knife or similar tool to remove the bottom corners of the window from the urethane adhesive.

  10. 2374074
  11. With an assistant, remove the window (1) from the vehicle, place the window on a clean soft surface.

Installation Procedure

  1. Install the tailgate lower window into the opening using the appropriate urethane adhesive.
  2. Install the rear end spoiler. Refer to Rear End Spoiler Replacement .
  3. Install the tailgate lower trim finish panel. Refer to Tailgate Lower Trim Finish Panel Replacement and Tailgate Lower Trim Finish Panel Replacement .
  4. Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
  5. Close the tailgate.
   


&#169© Copyright Chevrolet. All rights reserved