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Air Conditioning Evaporator Thermal Expansion Valve Replacement — 2.0L Diesel LLW, LNP

Special Tools

GE-39400-A Halogen Leak Detector

For equivalent regional tools, refer to Special Tools .

Removal Procedure

  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .
  2. Unclip brake pipes from the dash lower extension panel.

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  4. Remove condenser hose (1) from A/C evaporator TXV.
  5. Remove the 2 A/C TXV bolts (2).
  6. Remove the TXV (3).

Installation Procedure

    Caution: Refer to Fastener Caution in the Preface section.


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  1. Install A/C TXV (3) and the 2 A/C TXV bolts (2) and tighten to 15 N·m (11 lb ft).
  2. Note: Use NEW O-Ring seals. Refer to Air Conditioning O-Ring Seal Replacement .

  3. Install condenser hose (1) to A/C evaporator TXV (3). Refer to Air Conditioning Compressor and Condenser Hose Replacement : 2.0L Diesel LNP → 1.4L LUJ → LDE, LLU, LXV, and 2H0 → 1.6L LXT, L2W → 2.0L Diesel LLW .
  4. Install brake pipes to the dash lower extension panel.
  5. Evacuate and charge the refrigerant system. Refer to Refrigerant Recovery and Recharging .
  6. Leak test the fittings using the GE-39400-A detector.
   


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