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Water Outlet Replacement - 1.4L LUH and LUJ

Removal Procedure
  1. Drain the cooling system. Refer to Cooling System Draining and Filling .
  2. Remove the charge air cooler outlet air hose from the throttle body. Refer to Charge Air Cooler Outlet Air Hose Replacement : Manual Gearbox .
  3. Remove the engine coolant air bleed hose from the water outlet. Refer to Engine Coolant Air Bleed Hose Replacement : 2.0L Diesel LNP → 1.4L LDD, LUH and LUJ → 1.6L LXT,L2W → 1.6L LDE, LXV, 1.8L 2H0 and LUW → 2.0L Diesel LLW .
  4. Remove the heater inlet hose from the water outlet. Refer to Heater Inlet Hose Replacement : 2.0L Diesel LNP → 1.4L LUJ → 1.6L LDE, LXV, and 1.8L 2H0 → 1.6L LXT and L2W → 2.0L Diesel LLW .
  5. Remove the radiator inlet hose from the water outlet. Refer to Radiator Inlet Hose Replacement : 2.0L Diesel LNP → LDD, LUH, and LUJ → 1.6L LXT,L2W → 2.0L Diesel LLW → LDE, LLU, LXV, 2H0, and LUW .
  6. Remove the engine oil cooler inlet hose from the water outlet. Refer to Engine Oil Cooler Inlet Hose Replacement : 1.4L LUH and LUJ .
  7. Disconnect the engine coolant temperature sensor (water outlet) wiring harness connector.

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  8. Remove the 3 water outlet bolts (3).
  9. Remove the water outlet (2) and the water outlet seal ring (1).

Installation Procedure
  1. Clean the sealing surfaces.

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  2. Install the water outlet (2) and a NEW water outlet seal ring (1).

    3. Caution: Refer to Fastener Caution in the Preface section.

  3. Install the 3 water outlet bolts (3) and tighten to 8 N·m (71 lb in).
  4. Connect the engine coolant temperature sensor (water outlet) wiring harness connector.
  5. Install the engine oil cooler inlet hose to the water outlet. Refer to Engine Oil Cooler Inlet Hose Replacement : 1.4L LUH and LUJ .
  6. Install the radiator inlet hose to the water outlet. Refer to Radiator Inlet Hose Replacement : 2.0L Diesel LNP → LDD, LUH, and LUJ → 1.6L LXT,L2W → 2.0L Diesel LLW → LDE, LLU, LXV, 2H0, and LUW .
  7. Install the heater inlet hose to the water outlet. Refer to Heater Inlet Hose Replacement : 2.0L Diesel LNP → 1.4L LUJ → 1.6L LDE, LXV, and 1.8L 2H0 → 1.6L LXT and L2W → 2.0L Diesel LLW .
  8. Install the engine coolant air bleed hose to the water outlet. Refer to Engine Coolant Air Bleed Hose Replacement : 2.0L Diesel LNP → 1.4L LDD, LUH and LUJ → 1.6L LXT,L2W → 1.6L LDE, LXV, 1.8L 2H0 and LUW → 2.0L Diesel LLW .
  9. Install the charge air cooler outlet air hose to the throttle body. Refer to Charge Air Cooler Outlet Air Hose Replacement : Manual Gearbox .
  10. Fill the cooling system. Refer to Cooling System Draining and Filling .
   


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