Preliminary Procedures

1. Remove the engine sight shield. Refer to Engine Sight Shield Replacement .
2. Remove the battery. Refer to Battery Replacement .
3. Remove the engine control module. Refer to Engine Control Module Replacement .
4. Remove the battery tray. Refer to Battery Tray Replacement .
5. Remove the glow plug controller and bracket. Refer to Glow Plug Controller Replacement .
6. Remove the radiator surge tank. Refer to Radiator Surge Tank Replacement : Diesel  → Petrol Engines .
7. Remove the underhood bussed electrical center.

1

Charge Air Cooler Outlet Duct Elbow Fastener

Caution: Refer to Fastener Caution in the Preface section.

Tighten
10 N·m (89 lb in)

2

Charge Air Cooler Outlet Duct Elbow Clamp

Tighten
5 N·m (44 lb in)

3

Charge Air Cooler Outlet Duct Elbow