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Radiator and Charge Air Cooler Bracket Repair

  1. Remove the radiator. Refer to Radiator Replacement : 2.0L Diesel LNP and MT → 2.0L Diesel LNP and AT → LDE, LLU, and LUJ with AT → 2.0L Diesel LLW → LDE, LXV,LUW, L2W, 2H0- AT → LDE, LXV LUW, L2W, 2H0 - MT → 1.6L LDE, LXT, LXV, 1.8L 2H0, and LUW .
  2. Remove the charge air cooler. Refer to Charge Air Cooler Replacement : 2.0L Diesel LNP → 1.4L LUH, LUJ - AT → 2.0L Diesel LLW → 1.4L LUH, LUJ - M32-6 MZ4 .

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  3. Drill hole in the charge air cooler bracket and radiator bracket (2) using a 7 mm (0.28 in) drill.
  4. Install the j-clip (3) to the radiator.
  5. Install the radiator. Refer to Radiator Replacement : 2.0L Diesel LNP and MT → 2.0L Diesel LNP and AT → LDE, LLU, and LUJ with AT → 2.0L Diesel LLW → LDE, LXV,LUW, L2W, 2H0- AT → LDE, LXV LUW, L2W, 2H0 - MT → 1.6L LDE, LXT, LXV, 1.8L 2H0, and LUW .
  6. Install the charge air cooler to the radiator. Refer to Charge Air Cooler Replacement : 2.0L Diesel LNP → 1.4L LUH, LUJ - AT → 2.0L Diesel LLW → 1.4L LUH, LUJ - M32-6 MZ4 .

    7. Caution: Refer to Fastener Caution in the Preface section.

  7. Install the repair bolt (1) with locking compound and tighten to 5 N·m (45 lb in).
   


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